Form F(E) - Procedure Qualification Record (Pqr) For Stud Welding Applications

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ANNEX F
AWS D1.2/D1.2M:2008
PROCEDURE QUALIFICATION RECORD (PQR)
FOR STUD WELDING APPLICATIONS
Procedure Qualification Record No.________________________________________
Date ___________________
WPS No. ____________________________________
Process ______________________________________
_______________________________________________________________________________________________
Machine Settings
Stud Base Sketch
Power Supply Make ____________________________
Model No.____________________________________
Stud Gun Model _______________________________
Timer Range Setting ___________________________
Current/Polarity _______________________________
Capacitance or Power Tap Setting _________________
____________________________________________
Amperage Range Setting________________________
Stud-to-work Distance __________________________
Lift Setting ___________________________________
Cable Size _____________
Length______________
Stud Materials
Other _______________________________________
F-No. _______________ Specification _____________
Base Metals
Stud Diameter _________________________________
M-No. _________________
Specification _________
Other ________________________________________
Thickness ______________
to__________________
_____________________________________________
Alloy and Temper ______________________________
_____________________________________________
Pipe or Tube Diameter __________________________
_____________________________________________
Alloy and Temper ______________________________
Shielding Gas
Ferrules
Shielding Gas(es)_______________________________
Ferrule Material _______________________________
Percent Composition ____________________________
Ferrule Specification ___________________________
Flow Rate _____________________________________
Ferrule Description_____________________________
Other ________________________________________
____________________________________________
_____________________________________________
Cleaning
Other
Initial Oxide Cleaning ___________________________
Welding Position________________________________
____________________________________________
Welding Agent _________________________________
Initial Oil & Dirt Cleaning ________________________
Ferrule Description______________________________
____________________________________________
_____________________________________________
Visual
Bend
Tension Test
Tension Test
Test Results
Acceptance
Test
Option No. 1
Option No. 2
Stud No. 1
_________________
_________________
_________________
_________________
Stud No. 2
_________________
_________________
_________________
_________________
Stud No. 3
_________________
_________________
_________________
_________________
Stud No. 4
_________________
_________________
_________________
_________________
Stud No. 5
_________________
_________________
_________________
_________________
Stud No. 6
_________________
_________________
_________________
_________________
Stud No. 7
_________________
_________________
_________________
_________________
Stud No. 8
_________________
_________________
_________________
_________________
Stud No. 9
_________________
_________________
_________________
_________________
Stud No. 10
_________________
_________________
_________________
_________________
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Clause 6, AWS D1.2/D1.2M, Structural Welding Code—Aluminum.
Signed _______________________________________
By ___________________________________________
(Manufacturer)
Date ________________________________________
Title _________________________________________
Form F(e)
158

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