Puzzle Piece Activity Sheet

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Puzzle Piece
Name: (print)
Lay out the part and get it checked off before you
cut, sand,
or
drill.
A
(60 points)
PLAN OF PROCEDURE:
Round Corner
--
Disk Sander --Round one of the corners to a 1” Diameter or ½”
Radius.
(5 points)
1.
Lay out the corner radius using a circle templet or a compass. (Line up the
tick with the outer edges of the board.)
2.
Use the disk sander to round the corner. (make sure to leave your line.)
Teachers Initials
Points
/5
Semi Circle --Band Saw, Oscillating Disk Sander--Draw and cut out the semi circle
with the band saw, then sand it smooth using the oscillating disk sander. (15 Points)
1.
Lay out the semi circle with a circle template or a compass.
2.
Use the band saw to place relief cuts every 1/8” into the semi circle line.
3.
Using the band saw cut out the semi circle. (leave the line!)
4.
Using the Router Sander smooth out the semi circle. (leave the line!)
Teachers Initials
Points
/15
Center hole -Combination Square, Drill press --Draw all of the lines of the puzzle
piece as follows. (5 Points)
1.
Locate the center line (Lengthwise) and draw it on the block using a Combination
Square. Draw the line back into the piece about 1 ½”.
2.
Using a Combination Square lay out a horizontal line 3/8” back into the puzzle
piece. Drill a 3/16 inch hole where the two lines cross.
Teachers Initials
Points
/5

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