The Ultimate Tool Custom Envelope Sizing Chart
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1The Ultimate Tool
Custom Envelope Sizing Chart
Envelope Envelope
Starting
Width
Height
Glueing
Envelope Envelope
Starting
Width
Height
Glueing
Width
Height
Paper Size Score Line Score Line
Width
Width
Height
Paper Size Score Line Score Line
Width
3 1/16
2 3/16
5
B
C
1 1/4
5 1/2
2 7/8
6 3/4
B
E
3/4
3 1/16
3 1/16
5
B
B
5/8
5 5/8
5 5/8
10
G
G
1 7/8
3 1/4
3 1/4
5 3/4
C
C
1 1/8
5 11/16
3 5/16
7 1/2
C
F
1
3 7/16
2 9/16
5 1/4
B
C
1
5 11/16
3 15/16
7 1/2
C
E
5/8
3 7/16
3 7/16
5 1/4
B
B
3/8
5 11/16
4
8
D
F
1
3 9/16
2 7/8
6
C
D
1 1/4
5 11/16
4 5/8
8
D
E
5/8
3 9/16
3 9/16
6
C
C
3/4
5 11/16
5 1/16
8 3/4
E
F
1 1/8
3 9/16
3 9/16
6 1/2
D
D
1 3/8
5 11/16
5 11/16
8 3/4
E
E
5/8
3 5/8
3 5/8
7 1/4
E
E
2
5 3/4
5 3/4
9 1/4
F
F
1
3 11/16
3 11/16
7 3/4
F
F
2 1/2
5 7/8
3 1/4
7
B
E
1/2
3 3/4
2 7/8
5 1/2
B
C
3/4
6
3 11/16
7 3/4
C
F
3/4
3 3/4
3 3/4
5 1/2
B
B
3/16
6
4 5/16
7 3/4
C
E
3/8
3 7/8
3 3/16
6 1/4
C
D
1 1/8
6
6
10 1/4
G
G
1 3/4
3 7/8
3 7/8
6 1/4
C
C
5/8
6 1/16
4 3/8
8 1/4
D
F
3/4
3 15/16
3 15/16
6 3/4
D
D
1
6 1/16
5
8 1/4
D
E
3/8
3 15/16
3 15/16
7 1/2
E
E
1 3/4
6 1/16
5 7/16
9
E
F
3/4
4
4
8
F
F
2 1/8
6 1/16
6 1/16
9
E
E
1/4
4 1/16
2 1/2
5 3/4
B
D
1
6 1/8
6 1/8
9 1/2
F
F
3/4
4 1/16
3 1/4
5 3/4
B
C
1/2
6 3/16
3
7 1/4
B
F
3/4
4 1/4
2 1/2
6 1/2
C
E
1 1/2
6 3/8
4
8
C
F
5/8
4 1/4
3 9/16
6 1/2
C
D
7/8
6 3/8
4 3/4
8 1/2
D
F
1/2
4 1/4
4 1/4
6 1/2
C
C
3/8
6 3/8
6 3/8
10 1/2
G
G
1 3/8
4 1/4
4 1/4
7
D
D
7/8
6 7/16
5 3/4
9 1/4
E
F
5/8
4 5/16
2 3/16
5
A
C
3/8
6 1/2
3 5/16
7 1/2
B
F
1/2
4 5/16
3 11/16
7 3/4
E
F
2
6 1/2
6 1/2
9 3/4
F
F
3/8
4 5/16
4 5/16
7 3/4
E
E
1 1/2
6 9/16
5 5/16
9 3/4
F
G
1 1/4
4 3/8
4 3/8
8 1/4
F
F
2
6 5/8
6 5/8
10 3/4
G
G
1 1/8
4 7/16
3 9/16
6
B
C
3/16
6 3/4
4 3/8
8 1/4
C
F
3/8
4 5/8
2 7/8
6 3/4
C
E
1 1/4
6 3/4
5
9 1/2
E
G
1
4 5/8
3
7 1/4
D
F
1 3/4
6 3/4
5 1/16
8 3/4
D
F
3/8
4 5/8
3 5/8
7 1/4
D
E
1 3/8
6 7/8
4 7/16
10
F
H
1 3/4
4 5/8
3 15/16
6 3/4
C
D
5/8
6 7/8
5 5/8
10
F
G
1
4 5/8
4
8
E
F
1 3/4
7 1/16
5 7/8
11
G
H
1 3/4
4 5/8
4 5/8
7 1/4
D
D
27/40
7 1/16
7 1/16
11
G
G
3/4
4 5/8
4 5/8
8
E
E
1 1/4
7 1/8
5 1/4
9 3/4
E
G
3/4
4 3/4
3 3/16
6 1/4
B
D
1/2
7 1/4
6
10 1/4
F
G
3/4
4 3/4
4 3/4
8 1/2
F
F
1 1/2
7 3/8
4 5/8
9 1/4
D
G
1/2
4 15/16
3 5/16
7 1/2
D
F
1 1/2
7 1/2
4 7/16
10
E
H
1 3/8
4 15/16
3 15/16
7 1/2
D
E
1 1/8
7 1/2
5 5/8
10
E
G
1/2
4 15/16
4 15/16
7 1/2
D
D
3/8
7 5/8
5 1/8
10 1/2
F
H
1 1/4
5
3 1/4
7
C
E
1 1/8
7 5/8
6 3/8
10 1/2
F
G
1/2
5
4 1/4
7
C
D
3/8
7 3/4
5
9 1/2
D
G
3/8
5
4 3/8
8 1/4
E
F
1 1/2
7 3/4
6
10 1/4
E
G
3/8
5
5
8 1/4
E
E
1
7 7/8
4 3/4
10 1/4
E
H
1 1/4
5 1/16
5 1/16
8 3/4
F
F
1 1/2
7 7/8
5 7/16
10 3/4
F
H
1 1/8
5 1/8
2 1/2
6 1/2
B
E
1
7 7/8
6 5/8
10 3/4
F
G
1/4
5 1/8
3 9/16
6 1/2
B
D
1/4
8 1/8
4 1/8
9 3/4
D
H
7/8
5 1/8
5 1/8
8 3/8
E
E
1
8 1/4
5 1/8
10 1/2
E
H
7/8
8 1/4
5 7/8
11
F
H
1
5 5/16
3 11/16
7 3/4
D
F
1 1/4
5 5/16
4 5/16
7 3/4
D
E
7/8
8 9/16
4 7/16
10
D
H
3/4
5 3/8
3
7 1/4
C
F
1 1/4
8 9/16
5 7/16
10 3/4
E
H
3/4
5 3/8
3 5/8
7 1/4
C
E
7/8
8 7/8
4 1/8
9 3/4
C
H
3/8
5 3/8
4 3/4
8 1/2
E
F
1 1/4
8 7/8
4 3/4
10 1/4
D
H
1/2
5 3/8
5 3/8
8 1/2
E
E
3/4
8 7/8
5 7/8
11
E
H
1/2
5 7/16
5 7/16
9
F
F
1 1/4
Glueing width refers to the amount of space you will have to attach the two side flaps to the bottom middle flap when glueing your envelope
together. A larger value will give you a more generous space in which to glue, while a lower value will give you less room to work with.
*Follow the directions provided in your instruction booklet to put your envelope or envelo-box together.
1-800-399-5035
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