Form Aws D1.1 - Stud Welding Procedure Specification (Wps)
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1ANNEX N
AWS D1.1/D1.1M:2010
STUD WELDING APPLICATION QUALIFICATION TEST DATA FORM PER SUBCLAUSE 7.6 Yes
PRE-PRODUCTION TEST PER SUBCLAUSE 7.7.1 (WPS) Yes
OR PROCEDURE QUALIFICATION RECORD (PQR) Yes
OR WELDER QUALIFICATION RECORD (WQR) Yes
Company name________________________________
Operator name ________________________________
Test number __________________________________
Weld stud material _____________________________
Weld stud size and PN#/Manufacturer ______________
Base Material
Stud Base Sketch/Application Detail
Specification __________________________________
Alloy and temper _______________________________
Surface condition HR
CR
Coating ______________________________________
Cleaning method _______________________________
Decking gage _________________________________
Shape of Base Material
Flat
Round
Tube
Angle
Inside
Outside
Inside radius
Thickness ____________________________________
Ferrule
Part No./Manufacturer ___________________________
Ferrule description _____________________________
Equipment Data
Application Settings, Current, and Time Settings
Make __________________ Model _______________
Stud gun: Make ____________ Model ____________
Weld time (seconds) ____________________________
Current (amperage)_____________________________
Polarity: DCEN _____________ DCEP____________
Lift __________________________________________
Plunge (protrusion) _____________________________
Weld cable size __________ Length _______________
Number of grounds (workpiece leads) ______________
Welding Position
Flat (Down hand)
Horizontal (Side hand)
Angular—degrees from normal
Overhead
Shielding Gas
Shielding gas(es)/Composition ____________________
Flow rate _____________________________________
WELD TEST RESULTS
Stud No.
Visual Acceptance
Option #1 Bend Test
Option #2 Tension Test
Option #3 Torque Test*
1
2
3
4
5
6
7
8
9
100
*Note: Torque test optional for threaded fasteners only.
Mechanical tests conducted by _______________________________________________
Date _________________
(Company)
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and
tested in conformance with the requirements of Clause 7 of AWS D1.1/D1.1M, (__________ ) Structural Welding Code—Steel.
(year)
Signed by ____________________________________
Title _________________
Date _________________
(Contractor/Applicator/Other)
Form N-9
Company _____________________________________
364
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